Liu S, Zhang Y, Kovacevic R (2015) Numerical simulation and experimental study of powder flow distribution in high power direct diode laser cladding process. Tan H, Zhang F, Wen R, Chen J, Huang W (2012) Experiment study of powder flow feed behavior of laser solid forming. Giuliani V, De Witt B, Salluzzi M, Hugo RJ, Gu P (2008) Particle velocity detection in laser deposition processing. Public DraftĬampbell I, Diegel O, Kowen J, Wohlers T (2018) Wohlers report 2018: 3D printing and additive manufacturing state of the industry: annual worldwide progress report. Standardization roadmap for additive manufacturing. Makes A (2017) ANSI Additive Manufacturing Standardization Collaborative. Scharnowski S, Kähler CJ (2020) Particle image velocimetry-classical operating rules from today’s perspective. Raffel M, Willert CE, Scarano F, Kähler CJ, Wereley ST, Kompenhans J (2018) Particle image velocimetry: a practical guide. Shadrin E Y u, Anufriev IS, Sharypov OV (2020) Laser doppler anemometry study of swirling flow in an improved four-vortex furnace model. Jonassen DR, Settles GS, Tronosky MD (2006) Schlieren “piv” for turbulent flows. J Laser Appl 27(S2):S29208ĭa Silva MD, Partes K, Seefeld T, Vollertsen F (2012) Comparison of coaxial and off-axis nozzle configurations in one step process laser cladding on aluminum substrate. J Laser Appl 27(S2):S29201ĭevesse W, De Baere D, Guillaume P (2015) Modeling of laser beam and powder flow interaction in laser cladding using ray-tracing. Goodarzi DM, Pekkarinen J, Salminen A (2015) Effect of process parameters in laser cladding on substrate melted areas and the substrate melted shape. Technical report, National Institute of Standards and Technology Jurrens K, Energetics Incorporated (2013) Measurement science roadmap for metal-based additive manufacturing. Optimal configurations for PIV measurements are proposed based on different particle densities to guarantee less human intervention in the experimental set-up. The results show high precision with an uncertainty less than 1 m/ s. Besides, the experimental results and performance are compared against three different PIV software for various feeding rates (< 91 g/ m i n). The robustness of the proposed method is validated by comparing results against noise-contaminated synthetic images and experimental images. The third stage makes validation of the displacement vectors, reducing the false-positive rate in the calculation of speeds. The second stage calculates the displacement vectors using a new cross-correlation algorithm called Cuckoo detrended cross-correlation. The pre-processing stage removes motion blur in high-speed images streams and highlights particles using a new particle sharpening filter. A new adaptive particle image velocimetry (PIV) method to in-flight velocity measurement for metallic particles from a three-port coaxial feed nozzle is proposed. Particle velocity information is essential to develop optimal process windows. The particles behavior between the nozzle and the substrate influence the energy absorption of the particles (along their individual trajectories), the efficiency of raw material consumption, and the quality of the additively manufactured parts. The influence of particles velocity and mass flow dynamics continues to be a topic of interest to the scientific community, especially for laser metal deposition process.
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